计算机应用 ›› 2013, Vol. 33 ›› Issue (07): 2018-2021.DOI: 10.11772/j.issn.1001-9081.2013.07.2018

• 多媒体技术 • 上一篇    下一篇

基于计算机视觉的电池表面探伤方法

徐建元,于鸿洋   

  1. 电子科技大学 电子科学技术研究院,成都 611731
  • 收稿日期:2013-01-10 修回日期:2013-03-06 出版日期:2013-07-01 发布日期:2013-07-06
  • 通讯作者: 徐建元
  • 作者简介:徐建元(1987-),男,山东烟台人,硕士研究生,主要研究方向:数字图像处理;于鸿洋(1963-),男,天津人,副教授,博士,主要研究方向:智能视/音频技术。

New engineering method for defect detection of batteries based on computer vision

XU Jianyuan,YU Hongyang   

  1. Research Institute of Electronic Science and Technology, University of Electronic Science and Technology of China, Chengdu Sichuan 611731, China
  • Received:2013-01-10 Revised:2013-03-06 Online:2013-07-06 Published:2013-07-01
  • Contact: XU Jianyuan

摘要: 电池在生产过程中常常因为设备故障造成其表面产生各种伤痕,传统的人工检测在及时性和耐久性上存在很大缺陷,而现在国内外又缺乏一种针对普通电池表面缺陷的有效自动检测手段。针对电池表面缺陷的分布位置及形态特点,提出一种新的基于计算机视觉的光学自动检测方法。所提方法基于电池负极表面形态特征,利用Canny算子和原创的自由离子碰撞法配合最小值搜索确定待检测区域;针对伤痕比较尖利这一形状特征,用修正的Harris角点作为标记点标记缺陷位置,利用标记点的聚集度信息滤除伪标记点,最后提取出缺陷处图像。实验结果证明所提方法在自然光照环境下的检测成功率达到90%以上且比小波分析法具有更好的检测效果。研究成果为电池生产提供了一种产品质量自动检测的参考方法。

关键词: 缺陷, 自动检测, 电池, Harris角点

Abstract: Equipment failure often brings some defects on the surface of batteries in the battery production process. The traditional artificial detection has weakness on the timeliness and durability. But there has not been any efficient automatic detection means for the ordinary battery by now. Concerning the distribution and morphological characteristics of the defects, a new automatic optical detection method based on computer vision was proposed. The proposed method used Canny operator and virtual granule collision method with the minimum value searching method to determine the area to be detected based on the battery anode surface morphology features. Considering the sharpness of the defect, Harris corner points were used to mark the defects as mark points. False mark points were filtered by the degree of aggregation of the points. The defect region would be extracted at last according to the location of mark points. The experimental results illustrate the detection success rate of the proposed method is over 90% and the method can work more efficiently than the popular wavelet analytical method. The study achievement provides a reference for product quality automatic detection on battery production.

Key words: defect, automatic detection, battery, Harris corner

中图分类号: