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基于动作周期退化相似性度量的机械轴健康指标构建与剩余寿命预测

周玉彬1,肖红2,曾汉霖1,姜文超1,熊梦3,贺忠堂4   

  1. 1. 广东工业大学
    2. 广东工业大学 计算机学院,广州 510006
    3. 中国科学院 云计算中心
    4. 东莞中国科学院云计算产业技术创新与育成中心
  • 收稿日期:2021-01-11 修回日期:2021-05-14 发布日期:2021-05-14
  • 通讯作者: 姜文超

Health Index Construction and Remaining Useful Life Prediction of Mechanical Axis based on Action Cycle Degradation Similarity Measurement

  • Received:2021-01-11 Revised:2021-05-14 Online:2021-05-14

摘要: 针对工业机器人机械轴健康管理人工检测效率和精准度较低的问题,提出一种机械轴运行监控大数据背景下基于动作周期退化相似性度量的健康指标构建方法,并结合长短时记忆(LSTM)网络进行机器人剩余寿命自动预测。首先,利用MPdist关注机械轴不同动作周期之间子周期序列相似性的特点,计算正常周期数据与退化周期数据的偏离程度,进而构建健康指标;接着,利用健康指标集训练长短时记忆网络模型建立健康指标与剩余寿命的映射关系;最后,通过MPdist-LSTM混合模型自动计算剩余寿命并适时预警。实验平台使用某公司六轴工业机器人,采集了加速老化数据约1500万条,对健康指标(HI)单调性、鲁棒性和趋势性以及剩余寿命(RUL)预测的平均绝对误差、均方根误差、决定系数、误差区间、早预测和晚预测等指标进行了实验测试,实验结果分别与动态时间规整(DTW)、欧氏距离(ED)、时域特征值(TDE)结合LSTM的方法、MPdist结合循环神经网络(RNN)和LSTM等方法进行比较。实验结果表明:与其他方法相比,所提方法构建HI的单调性和趋势性高出了0.07和0.13,RUL预测准确率更高,误差区间更小,证明了所提方法的有效性。

关键词: MPdist, 长短时记忆网络, 相似性度量, 健康指标构建, 剩余寿命预测

Abstract: In view of the low efficiency and manual detection existing in the health management process of industrial robot axis, a health index construction method based on action cycle degradation similarity measurement under the background of mechanical axis operation monitoring big data was proposed, and the remaining useful life prediction was carried out by combining Long Short-Term Memory (LSTM) network. Firstly, MPdist was used to focus on the similarity of sub cycle sequences between different action cycles of mechanical axis, and the comparison distance between normal cycle data and degenerate cycle data was calculated, and then health index was constructed. Secondly, the long short-term memory network model was trained by health index set, and the mapping relationship between health index and remaining useful life was established. Finally, MPdist-LSTM model was used to automatically calculate the remaining useful life and give early warning in time. The six-axis industrial robot was used in the experimental platform, and about 15 million pieces of data were collected. The monotonicity, robustness and trend of Health Index (HI) and the average absolute error, root mean square error, coefficient of determination, error interval, early prediction and late prediction of Remaining Useful Life (RUL) were tested. The experimental results were compared with those of Dynamic Time Warping (DTW), Euclidean Distance (ED) and Time Domain Eigenvalue (TDE), MPdist combined with RNN and LSTM. The experimental results show that: compared with other methods, the monotonicity and trend of the proposed method are 0.07 and 0.13 higher than other methods, and the RUL prediction accuracy is higher, and the error interval is smaller, which proves the effectiveness of the proposed method.

Key words: MPdist, long short-term memory, similarity measure, health index construction, remaining useful life