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基于需求模式自适应匹配的间歇性需求预测方法

范黎林1,2曹富康1王琬婷3杨凯1宋钊瑜1   

  1. 1.河南师范大学 计算机与信息工程学院 2.“智慧商务与物联网技术”河南省工程实验室(河南师范大学) 3.河南师范大学 商学院
  • 收稿日期:2023-10-10 修回日期:2023-12-12 发布日期:2024-01-31 出版日期:2024-01-31
  • 通讯作者: 曹富康
  • 作者简介:范黎林(1970—),男,河南周口人,副教授,博士,主要研究方向:商务智能、工业大数据分析;曹富康(1997—),男,河南驻马店人,硕士研究生,主要研究方向:需求预测、安全库存;王琬婷(1990—¬¬¬),女,河南安阳人,讲师,博士,主要研究方向:公司治理、企业数字化转型、信息披露;杨凯(1997—),男,河南驻马店人,硕士研究生,主要研究方向:需求预测、智能运维;宋钊瑜(1997—),男,河南郑州人,硕士研究生,主要研究方向:库存优化、安全库存。
  • 基金资助:
    国家重点研发计划专项项目(2018YFB1701400)

Intermittent demand forecasting method based on adaptive matching of demand patterns

FAN Lilin1,2, CAO Fukang1, WANG Wanting3, YANG Kai1, SONG Zhaoyu1   

  1. 1. School of Computer and Information Engineering, Henan Normal University 2. Engineering Lab of Intelligence Business & Internet of Things of Henan Province (Henan Normal University) 3. School of Business, Henan Normal University
  • Received:2023-10-10 Revised:2023-12-12 Online:2024-01-31 Published:2024-01-31
  • About author:FAN Lilin, born in 1970, Ph. D., associate professor. His research interests include business intelligence, industrial big data analysis. CAO Fukang, born in 1997, M. S. candidate. His research interests include demand forecasting, safety stock. WANG Wanting, born in 1990, Ph. D., lecturer. Her research interests include corporate governance, enterprise digital transformation, information disclosure. YANG Kai, born in 1997, M. S. candidate. His research interests include time series forecasting, demand forecasting. SONG Zhaoyu, born in 1997, M. S. candidate. Her research interests include inventory optimization, safety stock.
  • Supported by:
    National Key R&D Program of China (2018YFB1701400)

摘要: 大型制造企业售后配件的需求分布稀疏、波动性大,在需求频率和需求数量方面均具有不确定性高的特征,序列呈现出典型的间歇性特点。然而,在实际运维中,配件需求在频率和数量方面存在较大波动,从而产生变化多样的需求模式,而现有间歇性需求预测主要采用单一或静态组合的固定预测模型,难以充分挖掘不同需求模式下需求序列的演化规律,预测精度和稳定性均难以保证。为解决上述问题,提出一种需求模式自适应匹配的间歇性时间序列预测方法,通过动态识别和匹配需求模式以提升间歇性序列预测效果。该方法包括两个阶段,在模型训练阶段,首先,根据配件历史需求数据的间歇性特征,将它划分为需求量序列和间隔量序列,并对两类序列分别进行聚类,以捕获每类序列对应的不同需求和间隔模式;其次,建立包含统计学分析、浅层机器学习模型及深度学习模型的预测模型库,测试各模型对每种需求模式的预测效果,识别并标记每类需求模式的最优预测模型。在预测阶段,对待预测序列划分需求量序列和间隔量序列,确定需求模式并匹配最佳预测模型,进而将需求量和间隔量的预测值合并,形成最终预测结果。在美国汽车公司和英国空军的间歇性配件需求数据集上进行实验验证,实验结果表明,所提方法可适用于不同需求模式的配件历史数据,通过自适应匹配需求模式和最优预测模型,有效提升了预测精度,为大型制造企业后市场服务提供了一种具有适用性的需求预测解决方案。

关键词: 间歇性序列, 需求预测, 时间序列预测, 需求模式识别, 配件管理

Abstract: The demand for after-sales parts in large manufacturing enterprises is characterized by sparse distribution and high volatility, with high uncertainty in both demand frequency and quantity, presenting typical intermittent characteristics. However, in actual operation and maintenance, the demand for parts fluctuates greatly in terms of frequency and quantity, resulting in various demand patterns. The existing intermittent demand prediction mainly uses a single or static combination of fixed prediction models, which was difficult to fully explore the evolution law of demand sequences under different demand patterns, and the prediction accuracy and stability were hard to guarantee. To solve the above problems, an intermittent time series prediction method that adaptively matches demand patterns was proposed, which improved the prediction effect of intermittent sequences by dynamically identifying and matching demand patterns. The method included two stages. In the model training stage, firstly, according to the intermittent characteristics of the historical demand data of parts, it was divided into demand sequences and interval sequences, and the two types of sequences were clustered separately to capture the different demand and interval patterns corresponding to each type of sequence. Secondly, a prediction model library containing statistical analysis, shallow machine learning models, and deep learning models was established, and the prediction effects of each model on each demand pattern were tested to identify and mark the optimal prediction model for each type of demand pattern. In the prediction stage, the sequence to be predicted was divided into demand sequences and interval sequences, the demand pattern is identified and matched with the optimal prediction model, and the predicted values of demand and interval were combined to form the final prediction result. The experimental validation was carried out on the intermittent parts demand dataset of the American Automobile Company and the Royal Air Force, and the results showed that the proposed method could be applied to the historical data of parts with different demand patterns, and effectively improved the prediction accuracy by adaptively matching the demand patterns and the optimal prediction model, which provided an applicable demand prediction solution for the aftermarket services of large manufacturing enterprises.

Key words: intermittent sequence, demand forecasting, time series forecasting, demand pattern recognition, accessory management

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